New Sieves

Description

The Vacuum Sieve is a cutting-edge vacuum sieve, designed for efficient particle sieving in contained environments, making it ideal for industries such as pharmaceuticals and chemicals, where handling hazardous or contagious materials requires strict containment.

Its pneumatic screening system ensures that materials are securely contained throughout the sieving process, maintaining safety and preventing contamination while delivering optimal sieving quality. The self-loading sieve arrangement further enhances ease of operation, making the Vacuum Sieve both efficient and user-friendly.

Built from high-quality stainless steel, available in SS 304 to SS 316L grades, the Vacuum Sieve ensures durability and safety. It can be customized in sizes ranging from 24” to 48” in diameter to meet specific needs.

As a leading manufacturer of sieving machines, we are dedicated to providing top-tier sieving solutions. Our machines are known for their powerful vibrations, exceptional hygiene standards, and safety certifications, including CGMP and FDA compliance.

Features

-          Conceal System

-          Hygienic Sieving Experience

-          Convenient Inspection Window

-          Customization Options

How it works

The Vacuum sieve utilizes a pneumatic sifter vibratory separator for in-line pneumatic scalping and dedusting of free-flowing materials, leveraging dilute-phase pneumatic conveying systems. A central bypass chute connects the top and bottom screens, enabling on-size materials to enter the central chamber through two pathways: upward through the top screen and downward via the chute, or directly down through the bottom screen. Any oversize materials are ejected through a spout located at the periphery of the lower screen. This efficient design ensures precise separation and handling of materials within a contained environment.

Specification

Diameter – 1016 mm

Area – 0.63 m²  

Layers - 1

Application

Ideal for dry material with low bulk density, to avoid contamination and run the risk of batch failure. Liquid application requires frequent cleaning and increased manpower.

Product Advantage   

-          Higher Output

-          Dust-free Operation

-          Compact Design

Description

Introducing the Pressure Screen, a revolutionary advancement in material separation technology designed to deliver unmatched efficiency and precision in particle size separation. Tailored for industries where product quality and consistency are non-negotiable—such as pharmaceuticals, food processing, chemicals, and minerals—this state-of-the-art machine meets the highest standards of performance.

At the core of the Pressure Screen is a powerful pneumatic pressure system that agitates particles, suspending them in the air to enable precise separation. Finer particles pass through the sieve effortlessly, while coarser ones are retained. Its adaptable design, featuring interchangeable sieves, allows for easy customization to suit a wide variety of materials and separation requirements, making it an indispensable asset in any production line.

The Pressure Screen is specifically engineered to handle fine powders with exceptional efficiency, overcoming common issues like clogging that plague traditional sieving methods. The gentle, air-based separation minimizes particle degradation, preserving the quality of even the most delicate materials. Additionally, the system’s potential for automation ensures consistent results across batches while reducing manual labor costs, driving both productivity and profitability.

Safety and user convenience are central to the Pressure Screen’s design. The machine includes advanced dust control features and safeguards for safe handling of hazardous materials. Maintenance is made easy with components that are simple to clean and a quick-change sieve system, ensuring long-term reliability and consistent performance.

Discover the future of material separation with the Pneumatic Sivtek Pressure Screen—where innovation, efficiency, and effortless quality control converge.

Features

-          High Efficiency and speed

-          Versatile particle size separation

-          Robust Safety and easy maintenance

-          Automated operation potential

How it works

The Pressure Screen operates by utilizing air pressure to agitate particles within a sealed chamber, making them airborne. As these suspended particles are directed towards a sieve, finer particles pass through the mesh due to their smaller size, while larger particles are retained on the surface. This air-based separation method provides a gentle yet highly effective solution for efficiently sorting materials by size, ensuring precise particle size distribution analysis.

Specification

Diameter – 1016 mm

Area – 0.63 m²

Application

Suitable for a wide range of materials; powders, granules and delicate substances across industries such as pharmaceutical, food, chemical and mineral.  

Product Advantages  

-          Efficiency in processing

-          Reduced Particle Degradation

-          Low Maintenance and Durability

Description

Acclaimed for its unique construction and compact sieves, the Inline sifter is one of the most efficient inline vibro sifters, ideal for processing fine mesh and reducing screening time. Its low-profile gyratory screener enhances capacity and efficiency.

The distinguishing feature of the Inline sifter Single Motor is its acute design, with the inlet and material discharge outlet on the centreline. This design reduces material movement, cutting down screening time and increasing efficiency.

This design results in economical outcomes, with a compact structure that occupies minimal space and significantly reduces maintenance costs. The minimal headroom space requirement facilitates easy installation and adjustment. The machine can be easily disassembled and cleaned, further reducing manpower costs.

The Inline sifter Single Motor excels in roles such as raw material screening, in-process screening, pre-packaging screening, and de-dusting, delivering high throughput and speeding up your screening process.

The Inline sifter Single Motor can be customized to your requirements. It can be enhanced and re-calibrated with add-on equipment to increase efficiency, ensuring it matches your processing needs.

The inline sifter is available in mirror and bead blast finishes, with features like the Ultrasonic de-blinding system, clamping system, and castor wheels for improved efficiency. Screen sizes range from 18” to 60” in diameter, catering to diverse sieving requirements across multiple industries.

Its compact design reduces space and maintenance costs while ensuring easy installation and adjustment. This versatility and efficiency make the Inline sifter an exceptional choice for any sieving application.

Features

-          Compact Design

-          Centreline inlet and outlet

-          Very Manoeuvrable

-          Efficient Screen changing

How it works

With the help of the imbalance weight gravity motor that is mounted on the machine. The inline sifter reduces the minimum height requirement of your machine, this allows the bottom outlet to placed directly under the top inlet. The 3D motion allows for maximum thru flow. The inlet and outlets of the inline sifter can be custom designed as per existing pipe infrastructure. 

Specification

Diameter: 1016 mm

Area: 0.63 mm²

Layers: 1 

Minimum height: 450mm – 500mm 

Application

-          Raw material screening, in-process screening, pre-packaging and de-dusting

-          Used for both wet and dry application

Product advantage

-          Higher output

-          Generates Higher Vibration

-          Requires lesser manpower 

Discerption

The Vibro Sifter® is a unique and efficient Gyro sifter that enhances screening processes across various industries. It effectively screens, scalps, de-dusts, and filters a wide range of materials, including wet, dry, coarse, fine, hot, and cold.

The Gyro sifter's uniqueness lies in the vibratory motor's positioning, with top and lower weights moving the screener in a circular motion for optimal performance. This motion evenly distributes materials across the screen mesh, maximizing utility and speeding up the process.

The advanced design of the Vibro Sifter® provides higher throughput than competitors, maximizing capacity and precision. It excels in various screening tasks, including tea processing, marble and pebble gradation, ash slurry, mining slurry separation, water purification, and waste management. Its gyratory sieve offers accurate gradation for up to 5 levels while maintaining material integrity.

Versatile and high-performing, this screener suits industries such as plastic, ceramic, paper, chemical, pharmaceutical, mineral, and food. The Gyro sifter ensures exceptional quality, quantity, and productivity, making it the perfect choice for any screening purpose.

Features

Compact Design – The super gyratory separator has a compact design that provides low headroom and can be easily incorporated into the processing line.

Adjustable Lead Angle – The gyratory separator has adjustable lead angles which allows you to control the fineness according to your screening requirements.

Very Manoeuvrable – The compact body of the super Gyratory separator, accompanied by the castor wheels, is highly mobile.

2 Times Higher Vibrations – The eccentric weights on the upper and lower ends of the motion generator shaft allow the separator to produce twice the amount of vibration in comparison to other gyratory separators. 

How it works

The Super Gyratory Separator® generates high-intensity vibrations through eccentric weights on the upper and lower ends of the motion generator shaft. The top weight distributes the material across the screen, while the lower weight tilts the machine to produce vertical vibrations.

Specification

Diameter – 1016 mm

Area – 0.63 m²

Layers – 4

Mesh – 10mm to 25micron 

Application

-          Dry and wet

-          Food

-          Pharmaceutical

-          Mineral/metals

-          Industry

-          Plastic

-          Pigment

Product Advantages  

-          Sturdy construction

-          Higher output

-          Requires lesser manpower  

Description

The Vibro Sifter provides economical and efficient screening for various industries, enhancing processes for wet, dry, coarse, fine, hot, or cold materials. Its strategically placed vibratory motor weights enable circular motion for optimal performance, evenly distributing material across the screen mesh to maximize utility and speed up the screening process, reducing time consumption.

The advanced design offers higher throughput and maximizes capacity, allowing precise material processing. It is ideal for screening purposes such as tea processing, marble and pebble gradation, ash slurry, mining slurry separation, water purification, and waste management, excelling in fine mesh processing. Its gyratory sieve accurately gradates up to five levels, maintaining material integrity and quality.

Versatile and high-performing, this gyratory screener is suitable for industries including plastic, ceramic, paper, chemical, pharmaceutical, mineral, and food. The sifter ensures top-notch performance in quality, quantity, and productivity, making it the perfect choice for any screening purpose.

Features

Low noise level – Below 75DB

Dust-Tight – No contaminants can enter and no particles can leak

Higher Output – increased efficiency

Wide Range of Applications – Wet, Dry, Coarse, fine, hot, or cold materials

How it works  

The Vibro Sifter achieves its renowned high-intensity vibrations through eccentric weights mounted on the upper and lower ends of the motion generator shaft. These dual weights enable circular motion, with the lower weights tilting the machine to produce vertical vibrations and the top weights distributing materials across the screen.

Specification

Diameter – 762 mm

Area – 0.40 m²

Layers – up to 4

Mesh size – 10 mm – 25 Micron  

Application

-          Both wet and dry applications

-          Food industry

-          Pharmaceutical

-          Mineral

-          Metal

-          Plastic

-          Pigments

Product Advantages

-          Noise Controlled Processing

-          Cost efficient

-          Reduces Cleaning Time 

Discerption

The Vibro Sifter® is a unique and efficient Gyro sifter that enhances screening processes across various industries. It effectively screens, scalps, de-dusts, and filters a wide range of materials, including wet, dry, coarse, fine, hot, and cold.

The Gyro sifter's uniqueness lies in the vibratory motor's positioning, with top and lower weights moving the screener in a circular motion for optimal performance. This motion evenly distributes materials across the screen mesh, maximizing utility and speeding up the process.

The advanced design of the Vibro Sifter® provides higher throughput than competitors, maximizing capacity and precision. It excels in various screening tasks, including tea processing, marble and pebble gradation, ash slurry, mining slurry separation, water purification, and waste management. Its gyratory sieve offers accurate gradation for up to 5 levels while maintaining material integrity.

Versatile and high-performing, this screener suits industries such as plastic, ceramic, paper, chemical, pharmaceutical, mineral, and food. The Gyro sifter ensures exceptional quality, quantity, and productivity, making it the perfect choice for any screening purpose.

Features

Compact Design – The super gyratory separator has a compact design that provides low headroom and can be easily incorporated into the processing line.

Adjustable Lead Angle – The gyratory separator has adjustable lead angles which allows you to control the fineness according to your screening requirements.

Very Manoeuvrable – The compact body of the super Gyratory separator, accompanied by the castor wheels, is highly mobile.

2 Times Higher Vibrations – The eccentric weights on the upper and lower ends of the motion generator shaft allow the separator to produce twice the amount of vibration in comparison to other gyratory separators.

How it works

The Super Gyratory Separator® generates high-intensity vibrations through eccentric weights on the upper and lower ends of the motion generator shaft. The top weight distributes the material across the screen, while the lower weight tilts the machine to produce vertical vibrations.

Specification

Diameter – 762 mm

Area – 0.40 m²

Layers – 3

Mesh – 10mm to 25micron  

Application

-          Dry and wet

-          Food

-          Pharmaceutical

-          Mineral/metals

-          Industry

-          Plastic

-          Pigment

Product Advantages  

-          Sturdy construction

-          Higher output

-          Requires lesser manpower  

762 mm Dia, 0.40m2 and 3 layers

Description

The Super Separator is a high-powered vibrating sieving machine that generates up to three times more vibration than conventional machines, offering higher throughput for ultra-fine mesh. It accurately separates up to five levels of particle gradations in a single operation and has a sieving capacity of up to 500 units without breakdown.

This compact machine, with its high-capacity vibrations, is ideal for efficient industrial sieving. Adjustable motor weights and rotating angles produce high-force vibrations for challenging sieving tasks. It features a robust bearing housing with side-mounted motors operating on a belt and pulley mechanism.

Manufactured and polished with high-quality SS 304 and 316L steel, the Super separators come in various finishes, including mirror, paint, brush, and bid blast, to meet diverse industry requirements. They are suitable for dry and wet applications like silica, tapioca starch, coffee beans, and silver and copper powder. Available in multiple sizes, they cater to versatile clientele.

We are committed to providing high-quality products. Renowned for their high-level vibrations, our sieving machines ensure top hygiene and safety standards, certified by CGMP and the FDA

Features

Quick-Release Toggle Clamp – The smartly engineered quick-release toggle clamps help you keep the functioning and operation of the machine easy. 

Made with high-quality products – The super separator is made with durable quality material that is approved by US-FDA & cGMP.

Convenient Inspection – The convenient inspection window installed in the Super separator help you precisely inspect issues.

Generates High-Capacity Vibrations – The Super Separator can generate 3 times more vibration than an ordinary separator, which helps screen fine mesh up to 500#.

How it works

The intense vibrations in the Super Separator are generated by weights mounted on the shaft ends attached to the vibratory agent. The upper weight directs the screening motion, while the lower weight creates vertical vibrations, pushing material toward the periphery. By calibrating these weights, you can achieve diverse vibration behaviours for optimal product screening.

Specification

Diameter – 762 mm

Area – 0.40 m²  

Layers – 3

Mesh – 10 mm to 25 Micron

Application

-          Dry and wet

-          Food

-          Pharmaceutical

-          Mineral/metals

-          Industry

-          Plastic

-          Pigment

-           Product Advantages

-          Higher throughput

-          Optimum capacity

-          Cost-efficient

Description

The Vacuum Sieve is a cutting-edge vacuum sieve, designed for efficient particle sieving in contained environments, making it ideal for industries such as pharmaceuticals and chemicals, where handling hazardous or contagious materials requires strict containment.

Its pneumatic screening system ensures that materials are securely contained throughout the sieving process, maintaining safety and preventing contamination while delivering optimal sieving quality. The self-loading sieve arrangement further enhances ease of operation, making the Vacuum Sieve both efficient and user-friendly.

Built from high-quality stainless steel, available in SS 304 to SS 316L grades, the Vacuum Sieve ensures durability and safety. It can be customized in sizes ranging from 24” to 48” in diameter to meet specific needs.

As a leading manufacturer of sieving machines, we are dedicated to providing top-tier sieving solutions. Our machines are known for their powerful vibrations, exceptional hygiene standards, and safety certifications, including CGMP and FDA compliance.

Features

-          Conceal System

-          Hygienic Sieving Experience

-          Convenient Inspection Window

-          Customization Options

How it works

The Vacuum sieve utilizes a pneumatic sifter vibratory separator for in-line pneumatic scalping and dedusting of free-flowing materials, leveraging dilute-phase pneumatic conveying systems. A central bypass chute connects the top and bottom screens, enabling on-size materials to enter the central chamber through two pathways: upward through the top screen and downward via the chute, or directly down through the bottom screen. Any oversize materials are ejected through a spout located at the periphery of the lower screen. This efficient design ensures precise separation and handling of materials within a contained environment.

Specification

Diameter – 762 mm

Area – 0.40 m²  

Layers - 1

Application

Ideal for dry material with low bulk density, to avoid contamination and run the risk of batch failure. Liquid application requires frequent cleaning and increased manpower.

Product Advantage   

-          Higher Output

-          Dust-free Operation

-          Compact Design