Vertical Heated - Anchor Mixer
Product Description:
This new & unused 2,500L stainless steel tank is designed and manufactured by Rigal Bennett Group. Constructed from 316 grade stainless steel, the tank features a 1,520mm internal diameter and 1,560mm depth, with a dish bottom leading to a 2" RJT outlet. Equipped with an atmospheric Eco Oil Jacket. With Rockwool insulation and a stainless steel outer cladding. Heated by six 12kw immersion heater elements to ensure a maximum temperature of 120°C, with higher temperatures available on request.
Technical Specifications:
- Capacity: 2,500 liters
- Material: Stainless Steel 316
- Manufacturer: Rigal Bennett Group
- New Vessel Stock Ref: OJ56S-63
- Dimensions:
- Vessel Diameter: 1,520mm
- Vessel Depth: 1,560mm
- Outlet: 2" RJT
- Brim Height: 2,500mm
- Mounting: Stainless steel base frame, with 400mm ground clearance
- Jacket Type: Atmospheric Eco Oil Jacket
- Insulation: Rockwool, with stainless steel outer cladding
- Heating: 6 x 12 kw immersion heaters, for up to 120°C
Agitation System:
Anchor Scrape Agitator (Center Mounted - Stock Ref; GP550A-63):
- Drive: 5.5kw TEFC geared drive at 30rpm
- Features: PTFE hinged scrapers for optimized mixing and tank scraping
Top Entry Shearhead Mixer (Off-Center Mounted - Stock Ref; E1503-63):
- Drive: 15kw, 3-phase, 1,440rpm for high shear mixing
- Shearhead Size: 150mm diameter
- Mounting: Flanged attachment to bridge with lift-out hook for servicing
Top Entry Incorporator Mixer (Opposite Side Off-Center Mounted - Stock Ref; GP550-63):
- Drive: 5.5kw, variable speed 3-phase (190–500 rpm)
- Impellers: Two stainless steel marine impellers
- Mounting: Flanged with lift-out hook for easy servicing
Control System:
- Control Panel: Tank-mounted control panel with start/stop controls, indicator lights for each drive, emergency stop, and lid safety interlocks.
- Frequency Inverter: Each mixer includes a frequency inverter speed control with a digital display and timer control for precise operation.
Product Description:
This 1,100L mixing tank is made from Stainless Steel 316 and is designed for industrial mixing applications. The tank measures 1,140mm in diameter and 1,190mm deep, with a cone bottom and 50mm outlet.
Equipped with a stainless steel Eco Oil Jacket, Rockwool insulation, and six 12 kW immersion heaters, it can heat up to 120°C. The tank features combination stirrers: a 4 kW, 30 rpm anchor scraped paddle with PTFE scrapers and a 7.5 kW, 2880 rpm top-entry shearhead mixer. The setup includes a vented stainless steel motor shroud and is mounted on legs with a 730mm ground clearance.
A dedicated control panel is included for precise operation. The overall size is 1,300mm x 1,500mm x 3,300mm tall, with a weight of 2,000 kg.
Technical Specifications:
- Material: Stainless Steel 316
- Capacity: 1,100L
- Dimensions: 1,140mm dia x 1,190mm depth
- Heating: 6 x 12 kW Immersion Heaters (120°C)
- Mixers:
- 4 kW, 30 rpm Anchor Paddle with PTFE Scrapers
- 7.5 kW, 2880 rpm Shearhead Mixer
- Mounting: 730mm ground clearance
- Overall Size: 1,300mm x 1,500mm x 3,300mm tall
- Weight: 2,000 kg
Capacity: 1,000 liters
- This represents the volume the mixing pan can hold, making it suitable for large-scale production processes.
Material: Stainless Steel (S/S)
- Stainless steel is commonly used in food, pharmaceutical, and chemical industries due to its corrosion resistance, durability, and ease of cleaning.
Hemispherical Design:
- Hemispherical pans are often used in heating and mixing processes because the shape allows for even heating and mixing. It ensures that materials do not settle in corners, improving product consistency.
Jacketed (JKTD):
- A jacketed mixing pan has a double wall. The space between the walls (the jacket) allows for the circulation of heating or cooling fluids (usually steam or water) to control the temperature of the product inside.
Scraped Surface:
- Scraped surface agitators are used to continuously scrape the inner surface of the pan during mixing. This prevents product buildup, ensures better heat transfer, and is ideal for viscous or sticky products.
Mixing Mechanism:
- The scraped surface mechanism is driven by the 7.5 kW motor. The power of the motor indicates it’s designed for robust and continuous operation, particularly important when dealing with heavy or viscous materials.
Applications:
- Food industry: Cooking sauces, creams, pastes, jams, etc.
- Pharmaceutical industry: Mixing of creams, ointments, gels.
- Chemical industry: Formulating viscous substances.