Plant Refurbishment Examples

Rigal Bennett Group invites you to use our own workshops.

Here we show some examples of projects we have completed to demonstrate our capabilities.

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Click here to read about our used sales.

N4062-01 : 2500 L S/S Jktd Reactor Flp
Used Stainless Steel Reactor. Sold to a customer to supply build material products. stripped down cleaned inside and out Pressure tested as per original stamp, fitted with New Rigal Bennett Sawtooth Mixer. Mounted on legs to suit customers requirements.
Item Ref: N4062-01
N6676-03 : 30 Kw Silverson In Line Mixer S/S Flp
N6676-03 30 kW Silverson In line Mixer S/S
Unit Stripped do down, cleaned inside & outside, fitted with new Motor, Mechanical Seal and New Slotted Stator manufactured to suit customer. 

Item Ref: N6676-03
N5591-11 : Bauer Meister Turbo Disintegrator M/S
Cage turbine type mill with 30kW 2900 rpm drive.  Doors removed and rotor assembly cleaned inside and out.  Fitted mesh screen to stator.  Replaced bearing and seals and mounted unit on bed plate.
Item Ref: N5591-11
N6065-12 : Steelshaw Jktd M/S Steel Ball Mill 830L
Unit striped down, cleaned inside and out bearings replaced as required cleaned and painted customer to mount unit in safety caged 
Item Ref: N6065-12
N8926-17 : Sharples Decanter Type P600e
Pilot size unit with 4kW FLP drive.  All stainless steel contact parts. This unit was stripped down Bearings seals replaced. Bowl balanced. Electric motors replaced new belts fitted guards reworked all mild steel parts cleaned and painted. Centrifuge Supplied to a University in Sweden.
Item Ref: N8926-17
N8887-11 : Christy Norris Pulveriser Type 18B12 55K
Mild Steel Swing Hammer Mill. Chamber Size 560mm X 130mm. Inlet 350mm X 250mm. Outlet 648mm X 406mm. Driven By 55Kw 2900 Rpm Direct Coupled Motor. Overall Size 1400mm X 2000mm X 1500mm Tall. Approx. Weight 1400 Kgs.

The mill was stripped down, bearings wear plates and screen replaced to suit customer then mounted on stainless steel frame to suit infeed & out feed
Item Ref: N8887-11
N8956-17 : Broadbent Type 86 Rubber Ld Centrifuge
Mild Steel Rubber Lined Top Discharge 530mm Dia X 270mm Basket With 2.2 Flp Motor Belt Driven With Brake. Unit had a full service, Striped down to original bowl and frame, Bearings replaced, Clutch break replaced, Rubber lining repaired,  Bowl re-balanced, new control panel supplied with Start - Stop variable speed control, safety circuit to include guard master lid lock. Mild steel parts cleaned & painted.
Item Ref: N8956-17
N8924-07 : 4500L S/S Vert.Enc. Mixing Tank
Stainless Steel tank 1,600 mm dia x 2,200 mm tall with 400 mm deep cone to 80 mm dia outlet mounted on mild steel frame with loose lid.

The tank had the original outer cladding and rockwool insulation removed, the tank was then cleaned inside and out. The mild steel base was cleaned and painted. The lid was altered to suit new owners requirements a new mild steel bridge was fitted to suit  new EH753-63 Rigal Bennett Shearhead Mixer to be fitted with 2,000 mm long shafts
Item Ref: N8924-07
N9044-10 : 200L S/S Cowlishaw Oblicone Blender
Stainless Steel Double Cone Mixer Supplied in Good working condition to a customer in the animal feed industry, unit striped down, cleaned inside and out, bearings replaced, new geared motor with brake fitted.
Item Ref: N9044-10
S9792-34 : 150 Lpm S/S Y Throat Mono Type Sw052hsirs, S/S
Y Throat Mono Pump Stripped down, Bearings & Packed gland seals replaced as required, Stator replaced and New Geared motor. pump cleaned and painted  
Item Ref: S9792-34
N9547-03 : 55Kw Cowles S/S Dispersion Mixer
Platform Mounted Air Over Hydraulic Raise/ Lower 55 Kw Two Speed Motor. 3 Phase Tefc 1440/720 Rpm With 460mm Dia Sawtooth Dispersion Mixer Head. With Leroy Somers Inverter Control. Designed To Stir 2 Off Static Mounted 1200L Stainless Steel Jacketed Mixer Tanks, Each 1220mm Dia X 1250mm Deep With Dish Bottom To 100mm Dia Outlet Each With Cooling Panel Jackets. Mounted On Mild Steel Legs To Give 450mm Clearance With Mild Steel Working Platform. Manuf. By Moorhouse Cowles Model V357. Overall Closed Height 3,000mm Open Height 4,500mm

Unit stripped down cleaned inside & out and  mixer vessel jackets & Chambers  hydraulically tested as stamped.  moving parts serviced in full bearings seals all checked and replaced as required, new mild steel working platform built to suit customers  requirements, with duel powder feed with  new control panel supplied to suit new work place with the original inverter. 
Item Ref: N9547-03
N9833-01 : 1000L Lleal S/S C/Rotating Mixer
Stainless steel contra rotating scraped surface jacketed mixer with hemispherical bottom. Outer scrape anchor and centrally mounted sawtooth dispersion mixer with 18.5 kW 955 rpm drive. Variable speed anchor scrape mixer 5 .5 kW 6.48 rpm. With raise lower lid.  Stripped down Steam Jacket hydraulic pressure test to jacket. Contra Geared drive serviced seals bearings etc. New high speed motor fitted. New PTFE scrapers fitted. Hydraulic rams serviced. New power pack fitted. Chamber hydraulic pressure test as per stamp. Dry run test. New control panel supplied to suit customers environment. Re-used for a Cosmetic Cream application. Originally used to mix toothpaste.  
Item Ref: N9833-01
N9825-04 : 1200L S/S Jktd Hemispherical Mixing Pan

Fitted with New Combination Rigal Bennett  Stirrer System with new Lid & Bridge,  Centre Mounted 5.5 Kw 30 Rpm Scraped Anchor Mixer,  off centre 7.5 Kw 2880 RPMRigal Bennett Shearhead Mixer, on other side 4kw 290 to 600 Rpm Incorporator Mixer

Item Ref: N9825-04
N9895-11 : Sturtevant Jaw Crusher 250Mm X 75Mm Gap
Mild Steel Cast Iron Jaw Crusher. stripped down fully serviced fitted with new bearing, seals, new electric motor belts and new guards. Mounted on a mild frame with primary jaw crusher access platform with stairs and safety rails supplied as part of a working system with vibro feeder, spiral elevator, swing hammer mill and  quality check sieve. with sequence controller to suit client application.
Item Ref: N9895-11
N9989-10 : 1000L S/S Jktd Gardam U-Trough Mixer
Unit supplied with new stainless steel oil jack as original failed pressure test, with new stainless steel lid to suit customer, with new Geared motor, then mounted on 2000mm box section legs to increase ground clearence and fitted with air operated slide vale.
Item Ref: N9989-10
N10178-40 : Dce Unimaster Dust Collector Uma454
Dust Collector sold in good working condition to replace a 25 square meter unit. Stripped down,cleaned inside and out. fitted with new motors to suit application, New filter bags and door seal. Painted undercoat and gloss colour to suit customer.
Item Ref: N10178-40
N10190-02 : 25,000L S/S Vert Enc Combination Mixer
25,000L Used Vertical Unheated Mixing Tank, fitted with  bottom manway  & outlets, New Bridge and lid internal baffles, with 22 Kw Rigal Bennett Paddle stirrer and 45 Kw Sawtooth Mixer
Item Ref: N10190-02
N10189-01 : 15,500L S/S Vert Open Mixer Tank
15,500L Stainless Steel Vertical Enclosed Tank 2600mm cleaned inside and out.  Mounted on legs to give 600mm ground clearance with side 460mm x 400mm manway. fitted with New Stainless Steel lid to suit with M/S bridge to suit paddle geared stirrer.  Tank fitted with 4 New internal baffles to suit GP550-63 Rigal Bennett Paddle Stirrer. for use in the food flavours industry.
Item Ref: N10189-01
N10216-16 : 650Mm Dia S/S Boulton Single Deck Sieve
Stainless Steel Single DeckType E2/1A/Shbt
0.5 kW 3 Ph Vibro Motor.Overall height 1,000 mm

Unit stripped down.
Cleaned inside and outside.
Motor electrically tested for resistance & earth.
Balance springs replaced as required,
new mesh screen fitted to suit customer requirements, 
new screen seals fitted.
Painted and under coat and gloss coat colour to suit customer
Item Ref: N10216-16
N10503-03 : 2000L S/S R&B Combination Mixer
2000L Stainless Steel Rigal Bennett Combination Mixer Vessel with top entry bridge mounted 4kW 30 rpm stainless steel anchor fitted with PTFE hinged scrapers and off-centre mounted 18.5kW 2880 rpm Rigal Bennett Sawtooth Mixer.  Mounted on mild steel structure to suit hydraulic raise/lower sawtooth mixer head within the vessel unit. Built New 2005, purchased as a used unit and then re-sold back into the Coatings Industry after a full service in 2012.
Item Ref: N10503-03
RC1242-01 : 11000L S/S Dimple Jktd Mixing Tank
Existing used  Reactor serviced  with internal baffles altered to suit application and fitted with new Rigal Bennett Combination Stirrer System, 11Kw medium speed paddle stirrer and 45 Kw Sawtooth Mixer both FLP Atex Zone 1 Rated with seal to suit reactor.
Item Ref: RC1242-01
N10550-03 : 0.75 Kw Silverson S/S In Line Mixer
Used Stainless Steel Inline Mixer Model 275LS with fine high shear screen.  Sold in good working condition to the Dairy Industry, fitted with new Bearings and Mechanical Seal with elastomers to suit application.
Item Ref: N10550-03
RC1284-13 : Niro S/S Production Minor Spray Dryer
Electrically Heated Spray Drier. Stainless Steel With Spinning Disc Atomiser Head To Give Up To 30Kgs Per Hour Of Evaporation From Aprox 37.6Kw Heat Source. Chamber Size 1200mm X 900mm On Straight X 900mm Deep Cone With 30L Chamber Catchment Pot And 15L Cyclone Catchment Pot. Cleaned inside and out, moving parts serviced as required bearings seals replaced as required, Elements rewired and New control panel fitted.  
Item Ref: RC1284-13
N10781-23 : Assidoman Medway Single Head Sack Filler S/S 50 Kg.

Stainless steel single head open sack filler with load star Assidoman type G90 Weigh head controller to suit 10 to 50 Kg.  Open sacks fitted with clamp nozzle 310mm x 150mm mounted on mild steel frame to give 1,420mm ground clearance. With 1,000L stainless steel feed hopper 1,050mm x 1,050mm x 200mm deep on the straight with 720mm deep cone to 300mm square slide valve electric over air controls. 

Overall size 1,700mm x 1,300mm x 2,770mm tall with Medway 150 stitcher mounted on telescopic frame .

Replaced missing powder feed shoots and bellows, remounted feed hopper to uit custoemr application. 

Item Ref: N10781-23
N10199-02 : 5500L S/S Enclosed Vertical Mixing Tank 2.2 Kw
Ex lubricating oil mixer tank, Cleaned inside and outside, stirrer drive motor serviced bearing seals, New Internal coil fitted designed to be removable for cleaning, New Stainless Steel Lid fitted to suit customer and bolt removable to access the vessel 
Item Ref: N10199-02
ND-11553-03 : 18.5 Kw Mastermix Hyd Sawtooth Mixer FLP
Mixer was stripped down mechanical, hydraulic & Electrical parts serviced, Safety lid reworked to suit customer then cleaned and painted.
Item Ref: ND-11553-03
ND-11952-03 : 45 Kw Silverson M/S Duplex Disintegrator/Dissolver
4 off Mild steel outer shafts 21/4" Dia x 2135mm long, central rotor shaft is 3" Dia, base slotted head stator is 305 mm dia with 36 off  12mm x 65mm slots mounting flange OD 585 mm dia. fitted with inverted 300 mm dia two bladed disintegrator rotor with 4 off static grinding teeth 75 mm deep. with bolt removable draft tube 580 mm dia x 610 mm deep. driven by 45 Kw 975 Rpm 3 phase TEFC Motor with mounting flange 830 mm x 660 mm to suit mixer tank bridge. overall height 3200 mm

Mixer unit required a complete rebuild, the only used item was the customers motor which was serviced, new shafts, new bearings, new rotors paddles & new stators supplied with mount flange to suit customers exisitng bridge
Item Ref: ND-11952-03
ND-12267-01 : 500L S/S JKTD Giusti Scraped Surface Mixer 4 kW
500L S/S JKTD Giusti Scraped Surface Mixer  4 kW
Stainless Steel Reactor fitted with anchor stirrer with PTFE hinged scrapers and a new 2.2 Kw Rigal Bennett Shearhead Mixer. base connections blanked jacket and chamber tested as per name plate.
Item Ref: ND-12267-01
ND-12273-33 : 1350 LPM Labour S/S JKTD Type 15MSO
Stainless steel jacketed pump, duty 1350 LPM at 40m heat  with 100 mm dia inlet and 60 mm dia outlet mechanical seal, with direct coupled 30 Kw 2900 Rpm motor mounted on a bed plate overall size 1500 mm x 520 mm x 600 mm tall.

Pump striped down replace bearings as required, mechanical seal sent to specialist for service with the elastomers replaced within the seal to suit customer application, the drive motor was replaced, a new guard fitted. The pump was then painted    
Item Ref: ND-12273-33
ND-12355-02 : 9,500 L S/S Vertical Enclosed Mixing Tank 3 kW
9,500 L S/S Vertical Enclosed Mixing Tank 3 kW
Mounted on 4 mild steel legs to give 250 mm ground clearance with 3 kW approx 120 Rpm  lightnin stirrer. Made by Forfab 

Cleaned inside and outside. Geared drive motor serviced.  Fitted with new internal coil  and stainless steel lid, to suit customers requirements.
Item Ref: ND-12355-02
ND-12446-10 : 2,500L S/S U Morton U - Trough Ribbon Mixer 30 kW
2,500 L S/S Morton U Trough Mixer 30 Kw
Stainless Steel U-Trough Mixer Blender 1,020 mm x 3,048 mm x 1,250 mm. With Interrupted Ribbon Paddle Agitator, with two 300 mm x 200 mm outlets. Stainless Steel lid. with 30 Kw geared drive with 40 to 1 ratio gear box to give out put speed about 36 Rpm, overall size 3,900 mm x 1,200 mm x 2,500 mm tall

  • Strip down and clean inside out (return S/S trough to Stainless steel only) external clad gear drive and motor and end bearing.
  • Check replace bearings as required
  • Re work the lid as per customer requirements
  • Check and replace all lid seals with customer to suit application
  • Repack gland rotor shaft seals
  • Electrically test drive for resistance and earth
  • Mechanically check drive replace bearing and seals as required
  • To remove all paint
  • Re locate outlet from middle to end
  • Mount on stainless steel box section frame with legs to give 2,500 mm ground clearance

Item Ref: ND-12446-10
ND-12457-02 : 200 L S/S Enclosed Mixer Tank
200L Stainless Steel Enclosed Mixer Tank.
Stainless Steel 560 mm dia x 795 mm deep with flat radiused bottom to 25 mm dia outlet.

Fitted with  9 turns of  New Stainless Steel Coil for heating. Mixer tank mounted on Stainless Steel stub legs. Then lagged with rockwool and fitted with an outer cladding.
Item Ref: ND-12457-02
ND-12580-01 : 1,000L S/S JKTD Webster Hemispherical Contra Rotational Vacuum Mixer
1,000L S/S JKTD Webster Hemispherical Contra Rotational Vacuum Mixer
Stainless Steel Chamber with Stainless Steel Jacket Contra Rotating Scraped Surface Jacketed Mixer With Hemispherical Bottom 1250mm Dia X 1250mm Deep With swing bolt removable lid, with centre mounted Outer Scrape Anchor And Centrally Contra Paddles. Bottom Entry Shearhead  Mixer about 11 Kw 1450 Rpm Drive. Variable Speed Anchor Scrape Mixer 5.5Kw 6.48 Rpm. to 20 rpm out scraped anchor inner paddler about 60 rpm. Chamber W.P. 1.4 Bar/Full Vacuum. Test Pressure 2.1 Bar.  Jacket W.P 3.44 Bar/ Full Vacuum Test Pressure 5.16 Bar Design Temp 150 Deg.c.. 1990. Unit Type 1-35 With Hydraulic Raise Lower Lid. Overall Size aprox 2,200mm X 2,200mm X 4500mm Tall.

Unit Stripped down, cleaned inside and out jacket and chamber pressure tested as stamp, bearings seals replaced as required, mild steel drives painted, assembled with modified platform to suit 400 L Hot additions and 110L cold additions with Stirrers, pumps and pipe work to suit customer requirements 

Item Ref: ND-12580-01